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CUSTOM FOUNDRY ENGINEERING

Custom Foundry Solutions

Plan your casting production line around the process, casting range, capacity, automation target and factory conditions — not around a fixed equipment package.

Discuss Your Project See What We Need
  • Process-based planning
  • Capacity-driven configuration
  • Equipment integration
图片占位

内容：铸造整厂 / 整线工程规划示意图

要求：体现造型、熔炼 / 浇注、冷却、落砂、砂处理、清理等节点通过流程箭头连接，而不是单机拼贴

作用：第一眼表达整线工程规划和设备系统集成能力

比例：16:10

ProcessConfigurationIntegrated Line

01 / PROJECT FIT

When a Custom Solution Makes Sense

A custom line discussion is useful when the process, capacity, equipment mix or factory conditions need to be considered together.

01

New Foundry Project

Build a production route from process selection through equipment configuration and line integration.

02

Capacity Expansion

Add production capacity without treating each new machine as an isolated purchase.

03

Automation Upgrade

Replace manual or disconnected stages with a coordinated production workflow.

04

Process or Product Change

Reconfigure equipment around a new casting type, material, size range or production target.

02 / PLANNING INPUTS

What We Plan Around

The line is configured from project inputs rather than a fixed equipment package. Start with the information already available.

01

Casting Process

Green sand, shell moulding, lost foam, investment casting or another supported route.

02

Casting & Material

Part type, dimensions, weight range, alloy or iron grade and quality requirements.

03

Output Capacity

Required hourly, daily or annual production volume and expected product mix.

04

Automation Level

Manual, semi-automatic or highly automated production based on labor and investment targets.

05

Factory Conditions

Available floor space, building constraints, utility conditions and material flow.

06

Downstream Requirements

Cooling, shakeout, reclamation, cleaning, finishing and other connected stages.

03 / ENGINEERING SCOPE

From Process Route to Integrated Line

Each step turns a project requirement into a clearer equipment scope, interface assumption or implementation input.

  1. 01

    Process Definition

    Confirm the suitable casting route and key production constraints.

  2. 02

    Capacity Planning

    Translate output targets and casting mix into practical line requirements.

  3. 03

    Equipment Selection

    Match each production stage with suitable equipment and supporting systems.

  4. 04

    Line Configuration

    Coordinate machines, buffers, handling and process sequence as one workflow.

  5. 05

    Layout Coordination

    Plan equipment relationships around the available factory space and material flow.

  6. 06

    Integration Planning

    Define how major systems connect across production, handling and finishing stages.

  7. 07

    Project Handover

    Provide the agreed equipment scope and project information needed for implementation.

04 / PROCESS COVERAGE

Built Around the Casting Process

Connect a process route with the corresponding production line and supporting systems.

05 / PROJECT WORKFLOW

How We Develop Your Line

Project stages remain flexible, but the conversation follows a clear path from requirements to implementation.

  1. 01

    Share Project Requirements

    Send the casting, process, output and factory information you already have.

  2. 02

    Review Process & Capacity

    Review the production route, constraints and main capacity requirements.

  3. 03

    Define Equipment Scope

    Identify the equipment and supporting systems required at each production stage.

  4. 04

    Refine Line Configuration

    Refine the line configuration, connections and layout assumptions with the customer.

  5. 05

    Move to Quotation & Implementation

    Confirm the project scope before quotation, manufacturing and delivery planning.

06 / INFORMATION WE NEED

What to Send for a Project Review

Not all information is required at the first contact. Send what you already have and we can confirm the missing project details during review.

Essential

  • Casting process or preferred process
  • Casting material
  • Part type
  • Casting dimensions
  • Casting weight range
  • Target capacity
  • Required automation level
  • Destination country

Helpful If Available

  • Part drawings
  • Product photos
  • Existing process flow
  • Factory layout
  • Available floor area
  • Current equipment list
  • Utility conditions
  • Target investment range
  • Required completion schedule

07 / SOLUTION ARCHITECTURE

A Foundry Line Is More Than One Machine

A connected production route coordinates process stages, handling, buffers and supporting systems as one project scope.

  1. 01Sand Preparation

    Prepare and condition molding sand for the planned route.

  2. 02Automatic Moulding

    Form molds around the product and production requirements.

  3. 03Core Setting

    Add the required core-making and core-setting interface.

  4. 04Pouring

    Connect metal preparation, pouring and mold handling.

  5. 05Cooling

    Reserve time and space for the required cooling route.

  6. 06Shakeout

    Separate castings, flasks and used sand after cooling.

  7. 07Sand Reclamation

    Recover and condition sand for the next production cycle.

  8. 08Casting Cleaning

    Route castings to cleaning, finishing and inspection.

图片占位

内容：Green Sand Casting 整线工艺与设备架构示意

要求：横向体现 Sand Preparation、Automatic Moulding、Core Setting、Pouring、Cooling、Shakeout、Sand Reclamation、Casting Cleaning 的连接关系

作用：说明 Custom Foundry Solution 的价值在于系统整合，而不是设备照片拼贴

比例：16:9 或 2:1

08 / WHY WORK WITH US

Designed Around the Project, Not a Fixed Package

The value is in connecting process decisions, equipment scope and project conditions into a workable plan.

01

Process First

Start from the casting route and production requirements before selecting machines.

02

Integrated Equipment Scope

Consider connected production stages instead of treating equipment as isolated purchases.

03

Capacity Matching

Configure equipment around target output, product mix and production rhythm.

04

Flexible Project Scope

Support complete new lines as well as expansion, replacement and staged upgrades.

09 / FAQ

Questions Before a Project Review

Do I need to know exactly which casting line I need?

No. Share the casting, material, output and factory information you already have. The production route can be reviewed before equipment scope is confirmed.

Can you plan only part of an existing foundry?

Yes. The project can focus on a specific stage such as molding, sand reclamation, casting cleaning or capacity expansion.

What information is most important for line planning?

Casting process, material, dimensions, weight range, production capacity and available factory conditions are the main starting points.

Can an existing line be upgraded instead of replaced?

Where practical, new equipment or supporting systems can be planned around the existing production route and factory constraints.

Do you provide factory layout planning?

Equipment relationships and production flow can be planned around the available factory conditions as part of the agreed project scope.

How do we start?

Send the project information you already have. The next step is to review the process, production target and required equipment scope.

10 / FINAL INQUIRY

Planning a New Foundry or Production Line?

Send us your casting process, product range, output target and factory conditions. We will review the project requirements and help define the next step.

  • Project-configured scope
  • Single section or complete line
  • Drawings and plant layouts welcome
Requirement → Configuration → Proposal

Need to send a drawing, layout or CAD file? Use the email shortcut below and add the file in your mail client.